5th week

3 MAY 2010

8.15am-11.00am Task: Update my weekly report for previous week (26/4 – 30/4). Description: Compile the whole day report and add attachment including some inspection photos and some RFI documents. 11.00am-1.00pm Task: Work inspection: Installation of cold water tank at level 6. Accompany Mr. Helmi. Description: The thing that has been checked is to see whether there is any leakage on the tank. It is done by determining whether there is any water volume drop. 2.00pm-4.00pm Task: Read mechanical services : Sanitary Plumbing Description: The system will be designed based on a one pipe fully vented stack system. All soil waste water from the buildings shall be discharged to the external underground manholes complying with JPP requirement. The internal sanitary system shall be designed to dispose soil and waste from all plumbing fixtures, through a vented gravity piping system inside the building and discharge to external manholes. All the external manholes shall be connected and discharge to external public sewer system. Manholes shall be constructed of reinforced concrete base and walls of brickwork, complete with heavy duty access covers and frames. 4.30pm-5.15pm Task: Update my daily report

4 MAY 2010

8.15am-10.00am Task: Update the previous day daily report (Monday) 10.00am-1.00pm Task: Attend weekly progress meeting between KLIACS and MAJU. Description: From the meeting, Mr. chairman has told us that ITTBTS project is progressing up to 85% until now. The Testing and Commissioning (T&C) procedure will expected to begin on 15th May 2010 whereby the PMC need to check whether all the system installed in the building is functioning or not. Up until now, only ICT works are quite left behind (50%) because they are depending mostly on the power supply incoming but the ICT consultant,ORENDA has briefed in the meeting confidently that they have ready with all the installation and testing procedure. The project is expected to hand over earlier before the contract date ends. 2.00pm-4.00pm Task: Study drawing : ACMV ducting installation Description: I have studied the ACMV ducting drawing for level 2 & 3. 4.00pm-5.15pm Task: Update my weekly report for the day

5 MAY 2010

8.15am-9.30am Task: Update the previous day daily report (Tuesday) 9.30am-12.00pm Task: Study drawing mechanical services for level 1 Description: There are several important rooms at level 1 which related to mechanical services. They are LPG room, Air-cond make up tank, oil interceptor tank, chiller plant room, wet riser tank, sprinkler water tank, fire pump room, and AWCS room. 2.00pm-3.00pm Task: Retype ‘surat dokumen perubahan kerja’ Description: This letter is to be send to MOT. 3.00pm-4.30pm Task: Inspection of material delivery (fire fighting services). Accompany Mr. Helmi. RFI no: FF 169/172/174/175. Description: 1. Material delivery of 84kg FM200 gas cylinder c/w full accessories at MTB level 2, TMC room. FF/169. 2. Material delivery of cast iron gate valve at MTB level 1, store. FF/172. 3. Material delivery of DEMCO alarm bell 6” (150mm) D-102 at MTB level 1, store. FF/174. 4.30pm-5.15pm Task: Staff meeting. 4th meeting for year 2010. Description: The meeting objective is to update the project progress and related matters and as platform to discuss and resolve any project issues as well as team members’ related issues. We also welcoming the new staff(Mr. Shaili,ICT) and 2 new practical trainees(Mr. Hafiz,electrical and Miss Marsha,C&S).

6 MAY 2010

8.15am-9.30am Task: Update my daily report for the previous day. 10.00am-12.00pm Task: T & C briefing (Lifts and Escalators procedures) Description: The briefing session has been chaired by Mr. Kamarudin(Site Facilities Manager). 2 SIGMA’s representatives are present to brief on how they are going to conduct the T&C procedure specifically for lifts and escalators services. They have come out with their checklist on what item need to be checked during the T&C period. 2.00pm-3.00pm Task: Read mechanical services : Automatic Waste Collection System (AWCS) Description: This system shall consist of central vacuum plant (includes high pressure fans, valves, compressors, etc.) fitters, control panels, sealed containers, pipeworks, fully vacuum load station (FVLS) and computer workstation. FVLS is proposed at 3 areas only which are Food court, F&B outlets and restaurants at level 4. All FVLS are connected by 400mm diameter G.I pipeworks to discharge waste in bags to the main collection centre. 3.00pm-4.30pm Task: Inspection of control panel installation & Megger Test for sprinkler, wet riser, hose reel and pressurized hydrant system at MTB level 1, fire pump room & pressurized hydrant pump room. RFI no: FF/176 and FF/178 Description: For megger test, the minimum resistance value need to be achieved is 300MΩ. Thus, getting the higher value is much better. It shows that the cables are well insulated. 4.30pm-5.15pm Task: Stamp received RFI Description: The RFI are for architecture, landscape, and C&S works for tomorrow.

7 MAY 2010

8.15am-9.30am Task: Update my previous day report (Thursday) 9.30am-11.00am Task: Read Testing and Commissioning (T&C) procedure Description: The purpose of doing T&C is to confirm and validate that the function of the equipments and systems provided under the project meet the design and contractual requirements and that the quality of various elements of construction works meet the performance specified under the contract. In T&C procedure, there are 4 important forms involved. They are T&C/Conformance Test Record, Non Conformance Report(NCR), Document Review Form and Inspection Report. 11.00am-12.00pm Task: Read Taking Over procedure Description: The forms involved in Taking Over procedure are Extension of Time Certificate, Defects List, Defects Liability Certificate, Taking Over Checklist and Taking Over certificate. 2.30pm-4.30pm Task: Update my industrial training log book for week no. 4 4.30pm-5.15pm Task: Update my daily report for the day

4th Week

26 APRIL 2010

8.15am-9.30am Task: Update my daily report for previous day (Monday) 9.30am-11.00am Task: Read mechanical services : sprinkler system Description: In summary, the hazards class shall be OH III-45M to cover for the entire terminal building. Dedicated pump sets will be provided. The pumps will connect via alarm check valves and installation control valves to individual sprinkler heads. The whole system will be permanently charged with water and will automatically operate upon a pressure drop within the system on activation of the sprinkler head by heat. 11.00am-1.00pm Task: Read mechanical services : wet riser system Description: In summary, the system is served by a pump set with 1 duty, 1 standby and 1 jockey located at fire pump room. All pumps shall be electrically driven centrifugal type and provided with emergency genset supply via fire-rated cable. The landing valves shall be located at a height of 1 meter above floor slab on each level (ready for firemen’s use). Canvas hose of 65 mm diameter shall be provided in a hose cradle and located together with each landing valve. 3.00pm-4.30pm Task: Work inspection (Accompany Mr. Helmi) 1. Installation of hydrant pump sets c/w fittings, valves, and all necessary accessories at MTB, level 1 (Pressurized hydrant pump room) RFI no: FF/167 2. Installation of wet riser pump sets and hose reel pump sets c/w fittings, valves and all necessary accessories at MTB, level 1 (Fire pump room) RFI no: FF/168 4.30pm-5.15pm Task: Update my daily report.

27 APRIL 2010

8.15am-10.00am Task: Update the previous day daily report (Tuesday) 10.00am-11.00am Task: Read mechanical services : Hose reel system Description: The system is located at level 1 fire pump room to give protection for the terminal building. The system is served by electrical hose reel pump set consist of 1 duty and 1 stand by located within the fire pump room. It is centrifugal type and the flow is 2.27 L/s. Individual 30m length hose c/w drum and nozzle will be strategically located at every hose reel compartment to provide 30m radius of coverage. Pipe material for above ground shall be G.I class ‘C’ whereas for underground, the same material is been used but it is coated with bituminous material. 11.00am-12.00pm Task: Short briefing for trainees about ITTBTS project. The briefing is more on introducing the project progress up until now and delegate the job based on our trade. (Instructed by Mr. Fadzil, Project Manager) 3.00pm-4.30pm Task: Check material delivery for ductworks, air filters, diffusers and grill at MTB, level 1. Accompany Mr. Helmi. RFI no: MV/175 4.30pm-5.15pm Task: Update my daily report.

28 APRIL 2010

8.15am-9.30am Task: Update my daily report for previous day (Wednesday) 10.00am-12.00pm Task: Check drawing for lift, escalators and sprinkler system (level 1). Assist Mr. Helmi. Description: The checking is done by comparing the RFI received to the drawing (for lifts, escalators, and sprinkler). We have highlighted the areas for which the installations have been done. This is to ensure we know the mechanical works progress up until now. 2.00pm-3.00pm Task: Read mechanical services : Portable fire extinguisher Description: Portable ABC (9Kg type): Dry powder fire extinguisher shall be located at strategic positions along escape which are routes, lobbies, corridors, and general storage areas. Portable CO2 (2.2Kg type): Fire extinguishers shall be provided for all areas under potential electrical fire such as main switch room, genset room and pump rooms. 3.00pm-5.15pm Task: Go to MOT to hand in the site car (PERDANA). Accompany Mr. Hafiz.

29 APRIL 2010

8.15am-9.30am Task: Update my daily report for previous day (Thursday). 9.30am-12.00pm Task: Inspection for architecture works. Accompany Mr. Azir. RFI no: ARC 2194/2201/2202/2203/2204/2205 Description: Apply 2nd coat KCC i-floor H2O epoxy coating at chiller plant room, level 1. RFI no: ARC 2194. This coating is for water resistant purpose. Other inspections are more on installation of frame for ceiling. 3.00pm-5.00pm Task: Attend Design meeting no. 30 Description: The purpose of the meeting is to update on the design progress approvals and related matters. All representatives from each consultant must attend this meeting to present their work progress. The consultants are HMX(Mechanical), Hasbullah Chan Assoc.(Architecture), ORENDA(ICT), TITIJASA(Landscape), MIE(Civil and Structure) and HTA(Electrical).

30 APRIL 2010

8.15am-9.30am Task: Update my weekly report for previous week by adding attachment. Description: The report consists of daily works completed for each day. 9.30am-12.00pm Task: Welcoming the VIP from Ministry of Transport (MOT) Description: The visit have been attended by Dato’ Seri Ong Tee Keat (Minister of Transport) 2.00pm-4.00pm Task: Read mechanical services : kitchen exhaust and Ventilation system Description: The kitchen exhaust are completed with fans, electronic air cleaner, ductwork, kitchen hoods(for food courts). The kitchen exhaust ducting shall be stainless steel of appropriate grade whereby all duct seams and joint shall be airtight with heat resistant and waterproof sealant. The ductwork shall be provided with sufficient opening at elbows and long run duct. For ventilation purpose, there shall be minimum of 85% make up air for proper air circulation. The intake of outside make up air via wall louvers into the kitchen shall be provided by a centrifugal type supply fan. 4.00pm-5.15pm update my industrial blog

3rd WEEK

19 APRIL 2010

8.15am-10.00am Task: Hang mechanical shop drawing on drawing hanger (instructed by Mr. Kamarudin) Description: Some drawings are Air Conditioning and mechanical ventilation (ACMV), lifts and escalators, sanitary plumbing, Automatic Waste Collector System (AWCS), fire protection, etc. 10.00am-11.00am Task: Stick photos of steel bridge at the front office hall (instructed by Mr. Hisham) Description: The photos are about the steel bridge installation including its beams, hanger, ribs and stringer. 11.00am-1.00pm Task: Capture photos of steel bridge from MTB view (Accompany Mr. Rosanizan) Description: The steel bridge is used to link from MRR2 to MTB. 2.00pm-3.30pm Task: Fill in training log book for previous week (2nd week) 3.30pm-5.15pm Task: Work inspection (Accompany Mr. Helmi): Insulation of chilled water pipe for AHU at Zone D (L3-6,L3-5,L3-4,L3-3,L3-2,L3-1). RFI no: MV/172. RFI status: A. Description: The insulation material is Polyurethane (PU) fiber. Insulation is used to lower the heat transfer flow rate from the surrounding to the inner pipe.

20 APRIL 2010

8.15am-9.30am Task: Update the previous day daily report (Monday) 9.30am-11.00am Task: Log my weekly report in industrial training file (F05). Description: This file is for KLIA Holdings to keep record their trainees reports and data. 11.00am-1.00pm Task: Read the mechanical works : Cold Water plumbing Description: In summary, the incoming water is tapped from external mains and directly at level 1 suction tank where the suction tank is of FRP material. The water from suction tank is pumped via risers to roof storage tanks using vertical in line booster pump sets c/w water hammer arrestors. 2.00pm-4.00pm Task: Work inspection (Accompany Mr. Helmi) 1.Installation of sprinkler, main & range pipe. RFI no: FF/166 2.Installation of hydrant pump sets. RFI no: FF/167 Description: 1.The installation of sprinkler is at MTB, level 1 G/L X0-X9,Y0-Y4. The sprinkler pipe include main pipe, distribution pipe and range pipe. All those pipes have different sizes (40mm,32mm and 25m). This is to obtain the desired pressure required. 2.The installation of hydrant pump sets is at MTB, level 1 (Pressurized hydrant pump room). The hydrant pump sets is used to provide water supply for the fire fighting system. 4.00pm-5.15pm Task: Update my daily report for Tuesday.

21 APRIL 2010

8.15am-9.00am Task: Log RFI for architecture works. (Assist Mr. Azir) 9.00am-10.00am Task: Capture perspective photos at Zone A, B and C for monthly progress report. (Accompany Mr. Rosanizan) 10.00am-12.00pm Task: Update my daily report for previous day events (Tuesday). 2.00pm-4.00pm Task: Go to KLIA HQ (Bangi) to collect ITTBTS letters and then to MOT(Putrajaya) to stamp received accident report. (Accompany Mr. hafiz) 4.00pm-5.15pm Task: Read mechanical services : smoke spill system Description: Briefly, the system is provided for level 2, 3, and 4 to enhance safety of occupants and fire fighters during fire situation. The areas covered are air conditioning area, departure platform and main concourse drop off area. Dedicated smoke spill ductwork and fans are provided for each compartment to perform the smoke spill function.

22 APRIL 2010

8.15am-9.00am Task: Update my daily report for previous day (Wednesday) 9.00am-10.00am Task: Retype letter of material approval (Assist Mr. Hafiz) Description: The letters are about Multiplex Expansion Joint (ref. no. MHSB/CD/ITTBTS/S/4884) and Sewerage Treatment Plant (ref. no. MHSB/CD/ITTBTS/S/4829). 10.00am-11.30am Task: Inspection of material delivery for control panel unit and pump sets at MTB, level 1. (Accompany Mr. Helmi) RFI no: MW/038. Description: The control panel is to be installed at the hydrant pump room. 11.30am-1.00pm Task: Update my industrial training blog. 2.00pm-3.00pm Task: Retype the audit findings document for Control of Non Conforming Works, Progress Payment and Project Progress Reporting. (Instructed by Mr. Kamarudin) 3.00pm-5.15pm Task: Work inspection for lift no. 6, 7, and 10 at MTB level 2,3,4,5 and 6. (Accompany Mr. Helmi) RFI no: EV 079/080/081. Description: The inspection is for the installation of guide rails, landing door and landing sills at the lift car.

22 APRIL 2010

8.15am-9.30am Task: Update my daily report for previous day (Thursday) 9.30am-12.00pm Task: Read mechanical services regarding Air Conditioning System Description Description: From my reading, Air-conditioning unit (FCU & AHU) shall be thermal insulated complete with fan motors, drive guards, cooling coils, drain pan and pipes, air filters, dace and bypass dampers. Filter offered in the air conditioning unit shall be two stage filter with minimum efficiency of 90%-95% to ASHRAE standard 52-76. Piping material for chilled water shall be of medium grade – Black Steel pipes to BS 1387. Chilled water pipe should also be pre-insulated with rigid polyurethane foam and protected by an outer metal jacket. 2.30pm-4.00pm Task: continue reading the Air Conditioning System Description: The ductwork used for air conditioning shall be fabricated from an acceptable quality of galvanized iron sheets using seams, slip joint and other standard practices recommended by SMACNA. For the server rooms, they are provided with 24 hour air conditioning system. It is achieved by coupling central air conditioning system with air cooled split unit. Air cooled split units shall be connected with essential power supply. 4.00pm-5.15pm Task: Update my industrial training blog.

2nd WEEK

12 APRIL 2010

8.15am-1.00pm Task: Doing 1st weekly report to submit to Human Resource of KLIACS. Description: The report consists of daily works completed for every day. 2.00pm-4.00pm Task: Work inspection (Megger Test) at Zone D, level 1(AWCS Plant Room). Accompany Mr. Helmi (Mechanical Engineer) RFI no: WS/054. RFI status : A Description: Megger Test is a test of the insulation properties of such things as electric wiring, motor windings and high power antenna mounts. The contractor have used insulation tester to see if it is shorted to ground in any way. The megger uses much higher voltages to check resistance than a normal Volt-ohm meter. The minimum resistance need to satisfy is 1Mohm whereas the test result obtained is above 400Mohm in average. 4.00pm-4.30pm Task: Assemble plan hanger Description: Plan hanger is used to hang the drawings sheet. There are 4 types of drawings which are Design drawings, working drawings, As built drawings and Shop drawings. 4.30pm-5.15pm Task: Read sample weekly report of previous trainee.

13 APRIL 2010

8.15am-10.00am Task: Update the previous day daily report (Monday) 10.00am-1.00pm Task: Attend weekly progress meeting between KLIACS and MAJU. Description: This kind of meeting is conducted once in a week (usually Tuesday). Generally, the meeting starts off with MAJU representative presenting the overall progress of the project whether it is ahead or delay by comparing the actual and schedule percentage. Then, the meeting proceeds with MAJU representatives presenting the QA/QC report and HSSE report. Finally, the meeting continues with discussing the previous week minute of meeting to check whether the task to be done have been achieved or not. 2.00pm-3.00pm Task: Read the mechanical works : Fire protection services Description: There are several scopes covered in fire protection services for instances sprinkler system, wet riser system, pressurized hydrant system, hose reel system, fixed CO2 extinguishing system and etc. 3.00pm-5.15pm Task: Read and retype the inception phase document. Description: The inception phase of any project begins with determining the type of project that the Project manager will handle. KLIACS will be the Project management Consultant (PMC) which is on behalf of the client (MOT) to deal with the main contractor (MAJU). The PM will then propose his Project Team Organization (PTO) to the HQ to assist him in completing the job as PMC.

14 APRIL 2010

8.15am-10.00am Task: Update the previous day daily report (Monday) 10.00am-12.00pm Task: Work inspection: installation of smoke curtain at Zone D level 3 and 4. Accompany Mr. Helmi. RFI no: FF/157 & FF/158. RFI status : A Description: The smoke curtain used is partial and fully closed smoke curtain. It will automatically roll down whenever fire occurs. It will then cover the burning area from receiving more oxygen so that the fire can be stopped. 12.00pm-1.00pm Task: Check the reference no. of signage drawing to match with the report submitted. 2.00pm-4.00pm Task: Assist Mr. Azir to log the RFI documents for the architecture works. 4.00pm-5.15pm Task: Stamping the received RFI for the next inspection. The RFI are for architecture, landscape and C&S works.

15 APRIL 2010

8.15am-9.30am Task: Read and compile monthly progress report. 9.30am-10.00am Task: Study floor plan for level 1-6 to get familiar with each location. 10.00am-12.00pm Task: Work inspection: installation of 12.2m x 6.1m x 2.4m pressed steel tank c/w water level indicator, internal & external ladder, vent cowl & manhole access at Zone D, level 1(pressurized hydrant pump room). Accompany Mr. Helmi. RFI no: FF/156. Status: cancel RFI due to some amendments on the work done. 2.00pm-3.30pm Task: create my industrial training blog. http://www.hakeemtraining.blogspot.com Description: This is one of assessment in my industrial training course. It will carry 10% for the marks. The blog will include my daily works at KLIACS. It is sort of an electronic diary. 3.30pm-5.15pm Task: Megger test for Control Panel of AHU, FCU, kitchen exhaust, fresh air fan & exhaust fan at Zone D, level 5 & 6. Accompany Mr. Helmi. RFI no: MV/168. Status: partially done and postpone to the next day due to absence of the contractor. Description: This test is to check for continuity of the connecting wire. The tester device will indicate 0 value for which the connection is continuous.

16 APRIL 2010

8.15am-9.00am Task: update my industrial training blog for the first post 9.00am-10.00am Task: Read mechanical services regarding lift and escalator service Description: To summarize, there will be 11 nos. motor-roomless passenger lifts for terminal buildings, 2 nos. passenger lifts with motor room for arrival platform, 2 nos. motor-roomless passenger lifts for link bridge, 16 nos. escalators for terminal building, 2 nos. escalators for link bridge. 10.00am-12.00pm Task: Assist Mr. Rosanizan to capture the progress photos at Zone A, B, C, D, E, and F. Description: These photos are to be attached in the ITTBTS monthly progress report to show the updates for each zone. 2.30pm-4.30pm Task: read mechanical services regarding LPG supply system Description: In summary, the gas manifold come with 50 kg gas cylinders. It is automatic change-over duty and standby banks of cylinders. The gas pipework shall include pressure regulators, valves, emergency shut off valves, pressure gauge and all necessary fittings. 4.30pm-5.15pm Task: Update my weekly training report for Friday events.